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MIRA DDS / Diamond Dressing System

MIRA DDS / Diamond Dressing System

Dressing of continuous generating gear grinding wheels

 Product / User Benefits

  • Comprehensive dresser tool program covers all customer requirements
  • Individual customer support, optimized tool design and selection
  • Implementation of all profile modifications
  • Highest quality, precision, life and first-class production
  • Design with optional PCD tip reinforcement
  • Rework by stripping and replating of both Radiac/Tyrolit as well as competitor cores
  • Optimized to perform as a system solution when paired with MIRA ULTRA grinding wheels allowing the customer to maximize production while decreasing cost per unit
  • Worldwide support from the Gearing Application Engineering Team

Fields of Applications

Single and multi-start dressing of worm grinding wheels in continuous generating grinding with various tool concepts.

General Information

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MIRA DDS Single taper dressing discs

The tools are always employed in pairs. They are manufactured using a positive electroplating process.  Rework is possible by stripping and replating.  These tools are primarily used for small and medium batch sizes and offer users the most flexibility.

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MIRA DDS Full profile roller (single profile)

The tools can be used in pairs. They are manufactured using a positive electroplating process.  Rework is possible by stripping and replating.  These tools are primarily used in medium and large batch sizes and offer the user some flexibility. This tool concept is a good option when grinding the root form of the tooth.

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MIRA DDS Full profile roller (multi profile)

These tools have multiple profile ribs/rows. They are manufactured using a reverse electroplating process.  A considerable reduction of the dressing times can be achieved, and the same gear quality can be produced as with positive electroplated profile dressing tools. Due to the advantages of the reverse plating process the tool life is significantly higher than with positive electroplated tools.

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MIRA DDS Set profile roller

The set profile roller is a multi-part tool that is delivered assembled and matched precisely to user requirements. They are manufactured using a positive electroplating process.  Worn tools can be reworked by stripping and replating. The tools are used for medium and large batch sizes.  Set-up times are minimized allowing for high productivity.

 

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