Problem | Cause | Correction |
---|---|---|
Breakdown of root width poor thread form | Soft, coarse wheel | Use finer, hard wheel |
Poor coolant flow | Direct coolant to point of contact | |
Poor diamond dress | Dress from point to edge of wheel, take lighter dress cuts, replace or tighten diamond | |
Burning or discolored work piece | Poor coolant supply | Redirect to point of contact |
Too heavy infeed | Reduce infeed | |
Slow work speed | Increase infeed | |
Lead error | Wheel deflection (Resin only) |
Use vitrified wheel |
N/A | Use a thicker resin wheel | |
N/A | Use larger flanges | |
Poor finish or chatter | Diamind lines (Even scatches) |
Use slower diamond feed, or lighter feed |
Rough surface | Lighten, or slow up work speed | |
High work speed | Slow work speed |