Horizontal Spindle – straight T-1, T-5, or T-7 Wheels:
Problem | Cause | Correction |
---|---|---|
Burn | Wheel too hard | Use softer grade wheel |
Wheel too fine | Use coarser grit wheel | |
Poor coolant application | Adjust coolant flow/check concentrator | |
Grinding rate too fast | Slow grinding rate | |
Chatter | Poor quality coolant | Check coolant concentrator |
Wheel too hard | Use softer grade wheel | |
Wheel out of balance | Balance the wheel | |
Set up not rigid | Check the clamping | |
Poor Surface | Dress traverse too fast | Slow dress traverse |
Wheel too soft | Use harder grade wheel | |
Grinding rate too fast | Slow grinding rate | |
Wheel Loading or Glazing | Depth of cut too small | Dress wheel by increasing feed & traverse |
Poor coolant quality | Change coolant or use high detergent type | |
Dressing tool worn | Replace diamond and use coarse dress |