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Troubleshooting Tips: Surface Grinding

Horizontal Spindle – straight T-1, T-5, or T-7 Wheels:

Problem Cause Correction
Burn Wheel too hard Use softer grade wheel
Wheel too fine Use coarser grit wheel
Poor coolant application Adjust coolant flow/check concentrator
Grinding rate too fast Slow grinding rate
Chatter Poor quality coolant Check coolant concentrator
Wheel too hard Use softer grade wheel
Wheel out of balance Balance the wheel
Set up not rigid Check the clamping
Poor Surface Dress traverse too fast Slow dress traverse
Wheel too soft Use harder grade wheel
Grinding rate too fast Slow grinding rate
Wheel Loading or Glazing Depth of cut too small Dress wheel by increasing feed & traverse
Poor coolant quality Change coolant or use high detergent type
Dressing tool worn Replace diamond and use coarse dress