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Industrial Troubleshooting
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| Problem |
Possible Cause |
Suggested Correction |
Burning or discolored work piece
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Poor coolant supply
|
Rdirect to point of contact
|
| |
Too heavy infeed
|
Reduce infeed
|
| |
Slow work speed
|
Increase infeed
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Breakdown of root width poor thread form
|
Soft, coarse wheel
|
Use finer, hard wheel
|
| |
Poor coolant flow
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Direct coolant to point of contact
|
| |
Poor diamond dress
|
Dress from point to edge of wheel, take lighter dress cuts, replace or tighten diamond
|
Lead error
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Wheel deflection
(Resin only)
|
Use vitrified wheel
Use a thicker resin wheel
Use larger flanges
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Poor finish or chatter
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Diamind lines
(Even scatches)
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Use slower diamond feed, or lighter feed
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| |
Rough surface
|
Lighten, or slow up work speed
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| |
High work speed
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Slow work speed
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