Rubber Bond Cut-Off Wheels
Troubleshooting Guide
| The
finest abrasive cutting wheels give unsatisfactory performance if
abused, improperly applied, or used on poorly maintained machines.
These trouble-shooting suggestions will help you obtain optimum
performance from your abrasive cut-off wheels. |
1. Symptom
Wheels break as soon as the machine is started, or immediately upon beginning the first cut.
Suggested Action
- Flex wheels, look and listen for the cracks. If cracked, check the shipping containers for damage.
- Use the proper methods of storing and handling wheels.
- Reduce the spindle speed. Never operate a cut-off wheel at a speed in excess of the maximum operating speed.
2. Symptom
Wheels stall or break in the widest part of cut.
Suggested Action
- Re-adjust, repair or replace the work holder.
- Use a softer grade wheel.
- Reface or replace the flanges.
3. Symptom
Wheel cuts crooked and/or breaks.
Suggested Action
- Check
for and remove broken wheel pieces and other materials that may be
deflecting the water flow. Adjust the water flow to be equal on both
sides of the wheel.
- Check spindle runout and replace bearing if required.
- If wheel appears to be dished or warped, notify the local distributor or factory representative.
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4. Symptom
Wheels bind or break just before a cut is completed.
Suggested Action
- Align the feed table with the work holder.
- Repair or replace worn work holder surfaces.
5. Symptom
CUT surface is burned.
Suggested Action
- Use a Softer grade wheel.
- Cut faster.
- Re-align the feed table with the work holder.
- Repair or replace worn work holder surfaces.
- Reduce
the spindle speed. Never operate a cut-off wheel at a speed in the
excess of the maximum operating speed marked on the wheel.
- Improve water application as follows:
- Clean the nozzle, water lines and tank.
- Remove sludge and chips from the coolant tank.
- Check pump for proper flow.
- Adjust the nozzle so the water is directed to the area where wheel and material are in contact.
6. Symptom
Wheel stalls in the cut and motor stalls.
Suggested Action
- Use a softer grade wheel.
- Cut at a slower rate.
- Align and/or repair the feed table and work holder.
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