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Industrial Troubleshooting
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| Problem |
Suggested Correction |
Segment acting too Hard/Burning
Low Stock Removal
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Increase rate of automatic downfeed
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| |
Decrease table rotation speed
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| |
Dress more frequently
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| |
Reduce area of table load (if more than one piece is being ground, or step grind)
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| |
Check coolant for maximum specification
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Segment acting too Soft
Changing Segments too frequently
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Decrease rate of automatic downfeed
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| |
Increase table rotation speed
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| |
Check for abnormal machine vibration caused by improper mounting of segments or excessive build-up of sludge on inside of segment holder
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| |
Use harder segment specification
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Poor surface finish
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Decrease table speed
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| |
Slow finish downfeed rate and spark out
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| |
If grinding dry, try grinding wet
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| |
Check coolant for maximum flow
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Check coolant for excessive contamination
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